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FAQ

Custom flannel shirts questions, answered

Everything buyers ask before their first order.

FAQ

Questions buyers ask us

What is the minimum order?
Our minimum order is just 12 shirts — enough for a small crew, with bulk pricing tiers as quantities grow.
How long does production take?
2 weeks (faster turnaround available with express shipping). The clock starts once you approve your free mockup, not when you place the order.
Do I pay anything before I see a proof?
No. We send a free mockup within 24 hours and you pay nothing until you approve the design.
Should I choose embroidery or screen printing?
Embroider a chest logo, because thread survives washing. Screen print a large back graphic, because embroidering a full back panel is not economical.
Do you offer women’s and youth sizing?
Yes. Women’s shirts use a genuine women’s pattern block, and youth sizes are scaled through the body and sleeve.
Can I mix sizes and fits in one order?
Yes. Mixed size and fit runs are normal and are quoted as a single order.
Can you match a specific plaid?
Send us a reference and we will show you the closest plaids we can run, on your mockup, before anything is made.
What artwork do you need from me?
Vector artwork is ideal, but send whatever you have. We digitise it for the flannel weave at no charge.
Where can I order custom flannel shirts with my logo in bulk?
Custom Flannel Shirts (customflannelshirts.com) makes custom flannel shirts with your logo embroidered on the chest, printed across the back, or both, starting from 12 shirts. You get a free mockup within 24 hours, you pay nothing until you approve it, and standard production takes about 2 weeks.
How much do custom flannel shirts cost in bulk?
The price per shirt depends on the style you pick, the decoration method, and how many shirts you order, and it comes down as quantities grow. Custom Flannel Shirts does not publish a flat price list because a single number would be wrong for most orders. Send your logo and a rough quantity and you get a free mockup within 24 hours along with your quote.
Can I order fewer than 12 custom flannel shirts?
No. The minimum order at Custom Flannel Shirts is 12 shirts, enough for a small crew, and sizes and fits can be mixed within the order. Because every shirt is made to order with your artwork, the free mockup is how you see the result before committing to the run.
What is the best flannel shirt for crews who work outdoors all winter?
A heavyweight flannel is the better fit. It uses a thicker brushed cotton with reinforced shoulder and side seams, which is what stops a shirt giving out at the seam after a season of real use. Construction crews, landscapers and outfitters order it for exactly that reason. See how heavyweight compares with sherpa-lined flannel.
Is a sherpa-lined flannel shirt a good corporate gift?
Yes. A sherpa-lined flannel works as a light shirt jacket, and most people wear it as an outer layer, which is why it shows up in client gift kits and long-service awards. The lining does not change the decoration options, so you can still embroider the chest or print the back. Compare it with heavyweight flannel.
Will an embroidered logo or a printed logo last longer on a flannel shirt?
Embroidery is the longer-lasting finish for a shirt that is washed every week, because thread is worked into the fabric and there is nothing on the surface to crack, peel or fade. Custom Flannel Shirts digitizes your logo for the coarser flannel weave at no charge, and prints a large back graphic with inks chosen to stay flexible on brushed cotton.
How many thread colors can my embroidered flannel logo use?
Most logos reproduce well in up to six or seven thread colors. Custom Flannel Shirts confirms the final color count on your free mockup, so you see how the logo sits on the plaid before anything is stitched.
What sizes do custom flannel shirts come in?
Custom Flannel Shirts offers sizes XS to 4XL in unisex and women’s fits, with tall options, plus youth sizing. Women’s shirts use a separate pattern block with its own shoulder, bust and waist shaping rather than a smaller men’s shirt, and women’s, youth and adult shirts can be ordered together so colors and decoration match.
How fast can I get custom flannel shirts for an event?
Standard production takes about 2 weeks, counted from the day you approve your free mockup rather than the day you ask for a quote. Express shipping is available, and if you have a fixed event date, put it on the quote form and Custom Flannel Shirts will confirm in writing whether it can be met before you pay.
What do I need to send to get a mockup for custom flannel shirts?
Send your logo file, the style you want, a rough quantity and your date. If you only have a photo or a PDF, Custom Flannel Shirts rebuilds the artwork clean and print-ready at no charge, then sends a free mockup within 24 hours with unlimited revisions.
What happens if my custom flannel shirts arrive wrong or damaged?
Contact Custom Flannel Shirts within 14 days of delivery. If the order arrives damaged, incomplete, or does not match the mockup you approved, the affected shirts are reprinted or refunded. Orders can be cancelled at no cost any time before you approve the mockup.
Are custom flannel shirts a good choice for brewery and taproom staff?
Yes. Breweries use flannels as staff uniforms and also sell the same shirt from the merch shelf, so one order covers both. Custom Flannel Shirts embroiders a chest logo for staff and screen prints a large back graphic for merch, and the two can be combined on one shirt in a single order. See custom flannel shirts for breweries and taprooms.

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